HARDWARE VALIDATION PLATFORM

Hardware Validation.
Without the Complexity.

IOT TERA bridges the gap between raw microcontroller/sensor signals and high-level engineering decisions. From automated UART/I2C/SPI physical tests to 400V EV BMS diagnostics and predictive deviation analysis—engineered for engineering labs and validation test benches that demand absolute precision.

5 Modules
Unified Desktop App
8 Channels
Multi-Channel Telemetry
EV + OBD-II
Powertrain Diagnostics
IOT TERA • Platform Architecture Overview
● Connected Bench
IOT TERA Hardware Validation Architecture
The Test Bench Problem

Connected Hardware.
Disconnected Insights.

You have high-precision 32-bit microcontrollers, CAN buses, and sensor arrays. But test benches still verify peripherals through manual terminal commands, record oscilloscope readings on paper, and log voltage drops on clipboards.

Manual Test Fragmentation: Engineers jump between serial monitors, multi-meters, and custom scripts with zero unified traceability.

Unmonitored Rail Droop: Intermittent supply sag under RF load goes unnoticed until catastrophic brownout in the field.

Inconsistent Quality Records: Lack of automated, tamper-proof conformance certificates slows down certification.

Continuous 8-Channel Monitoring

Streams live environmental, infrared, noise, and power rail telemetry across connected instrumentation channels.

Benchmark Differential (Δ)

Detects supply rail sag (-1.30V) and contact resistance immediately against calibrated profile envelopes.

Automated Conformance

Hardware Traceability in Seconds, Not Hours.

Generates instant ISO/IEC 17025 style conformance certificates with full 7-domain test telemetry, serial numbers, and tamper-proof execution timestamps.

ENGINEERING WORKFLOW ROADMAP

From Raw Signals to
Verified Hardware.

01

Automated Multi-Domain Validation

Sequentially executes UART loopback, GPIO drive strength, I2C 400kHz addressing, SPI flash JEDEC checks, sensor payloads, and LoRa RF transmissions in seconds.

02

Differential Deviation Matrix (Δ Tracking)

Compares physical voltages and currents against nominal tolerances (e.g. 5.00V ±5%) in real time, isolating contact resistance and power supply degradation.

03

Vehicle Electrical & BMS Imbalance Detection

Evaluates 400V EV traction packs, Starter Crank drop (weak voltage detection), BMS cell spread (imbalance flags), and ISO/SAE diagnostic trouble codes (DTCs).

04

Instant Traceable Conformance Dossier

Generates tamper-proof validation certificates ready for lab records, client handovers, and compliance audits with a single click.

System Status: Conformance Active SIM-0004 [FW 1.4.2]

>> Hardware Transport: VirtualDevice & Serial Bridge (HAL)

>> Instrumentation Bus: 5 Sub-Modules Discovered

>> UART 115200 bps Loopback: PASS [0.42 ms]

>> I2C Master 400kHz Probe (0x76): ACK CONFIRMED

>> SPI Flash JEDEC ID (0xEF4018): PASS

>> Differential Delta: Input Sag -1.30V (3.70V vs 5.00V)

>> Paper Trail & Manual Logging: ELIMINATED

Validation Coverage 100% (7/7 Domains)
NATIVE DESKTOP CAPABILITIES

Explore the 5 Core Engineering Modules

Engineered to deliver a unified, high-performance workstation for hardware validation, continuous plotting, and vehicle diagnostics.

Live Test Dashboard

Automated test execution across 7 hardware domains with precision 8-channel telemetry.

Core Architecture

Real-Time Waveforms

Continuous telemetry plotting with channel filtering, moving averages, and live min/max metrics.

Core Architecture

Diagnostic Terminal

Timestamped serial & bus diagnostic stream at 115200 bps with hardware audit recording.

Core Architecture

Predictive Diagnostics

Differential Deviation Matrix comparing live measurements vs. benchmark tolerance limits.

Core Architecture

Vehicle EV Diagnostics

Vehicle electrical HUD, 400V BMS cell spread, OBD-II trouble codes & live CAN PID stream.

Core Architecture
FUTURE ROADMAP & IN DEVELOPMENT

Upcoming Features & Next-Gen Capabilities

We are actively expanding IOT TERA with groundbreaking AI-driven battery intelligence, next-generation automotive network standards, and autonomous anomaly root-cause diagnostics.

CORE ROADMAP HIGHLIGHT

EV SBS (Smart Battery System) Prediction & Prognostics

Advanced prognostic algorithms predicting battery health envelopes (SOH, SOS, SOP) and isolating cell-level degradation and thermal runaway hazards long before standard BMS cutoffs trigger.

AI-Driven SOH & SOS Degradation Modeling
Physics-informed neural networks forecasting capacity fade, internal impedance rise, and lithium plating risks hundreds of cycles before physical symptoms appear.
Cell-Level Thermal Runaway Early Warning
Detects micro electrochemical impedance drift and localized heat signatures to preemptively isolate thermal runaway hazards with zero false triggers.
Dynamic State of Power (SOP) & Range Forecasting
Real-time traction envelope prediction under harsh cold-soak conditions (-30°C) and ultra-fast HPC charging (up to 350 kW) to prevent irreversible cell stress.
Predictive Cell Imbalance & Self-Discharge Drift
Calculates sub-milliamp internal leakage currents across individual series cells, scheduling targeted active/passive balancing before pack imbalance cascades.
Target Cell Chemistries: NMC 811 / 622 LFP (Lithium Iron Phosphate) Solid-State Lithium (SSB) 400V / 800V Architecture
PREDICTIVE SBS TELEMETRY
PROGNOSTIC ACTIVE
State of Health (SOH)
94.2 %
Forecast: 88.0% @ 1200 cyc
Internal Impedance
+4.2 mΩ
Drift rate: 0.18 mΩ/mo
Thermal Margin
>65.4 °C
Safe envelope guaranteed
Cell Drift (Δ)
18 mV
Balancing planned @ 420h
Multi-Cycle Capacity Fade Forecast R² = 0.994
BOL (100%) Prognostic Horizon (1600 Cycles) EOL (80%)
ISO 26262 ASIL-D Predictive Model ACTIVE
VEHICLE PROTOCOLS

Next-Gen Automotive & Industrial Protocols

Full integration of modern automotive networking and EV charging standards for next-generation zonal vehicle architectures.

CAN-XL & 100BASE-T1 Ethernet: High-bandwidth bus telemetry logging up to 20 Mbps with microsecond hardware timestamping.
ISO 15118-20 Plug & Charge / V2G: Automated conformance suite for bi-directional Vehicle-to-Grid power transfer and EVSE handshakes.
DoIP & ISO 21434 Cybersecurity: Secure onboard diagnostics with TLS 1.3 encryption and tamper-proof firmware flash sequences.
Standard: ISO 15118 / CAN-XL Planned Q3/Q4
ARTIFICIAL INTELLIGENCE

Autonomous AI Root-Cause Diagnostic Engine

Deep waveform pattern classification mapping physical signal anomalies directly to hardware-level component defects.

Waveform Jitter & Transient Classification: Automatically correlates voltage droops, EMI harmonics, and ground bounce to failing components.
Automated Repair & BOM Recommendations: Generates step-by-step engineering rework instructions and component replacement advisories.
Model: Edge Neural Classifier Research Active
DIGITAL TWIN

Hardware-in-the-Loop Fleet Telemetry Twin

Seamless synchronization of bench hardware with cloud simulation models for distributed multi-lab hardware regression sweeps.

Real Test-Track Field Replay in the Lab: Replays CAN and sensor traces captured during real road tests back onto bench hardware with fidelity.
Automated CI/CD Hardware Test Pipelines: Triggers automated physical hardware sweeps on every Git commit, generating ISO/IEC 17025 reports.
Stack: GitOps • MQTT • HIL Architecture Ready
FIELD & SHOPFLOOR COMPANION

Engineered for the Bench.
Accessible Everywhere.

Take real-time 8-channel telemetry, EV battery pack BMS diagnostics, and instant brownout sag alerts directly into the vehicle cabin, factory floor, or test track with the IOT TERA Mobile Companion.

Wireless Hardware Gateway Link

Local Wi-Fi

Connect directly to target embedded microcontrollers and sensor hardware with zero cloud latency. Streams 8-channel sensor telemetry at sub-10ms intervals.

Live Push Alerts & Sag Thresholds

Instant Push

Receive instant push notifications when power rail droop exceeds delta limits (-1.30V brownout hazard) or when battery pack cell balance exceeds 50mV spread.

Handheld EV & BMS Diagnostics

400V Pack & DTC

Inspect 400V EV traction battery packs, cell voltage spread, Starter Crank voltage droop, and read/clear standard SAE/ISO OBD-II trouble codes directly inside the vehicle cabin.

QR / Barcode Hardware Pairing

DUT Scan

Scan device labels or PCB barcodes (e.g. SIM-0004) with your smartphone camera to instantly recall historical test runs, benchmark tolerances, and calibration logs.

To protect proprietary validation algorithms and hardware protocols, full telemetry streaming endpoints, companion builds, and API specifications are shared directly with qualified engineering partners upon consultation.

09:41
Wi-Fi
IOT TERA MOBILE PREVIEW
DUT: SIM-0004 [Embedded Node]
Live 8-Channel Bus
10 Hz Active
Supply Rail
3.70 V
▼ -1.30V Sag
Ambient Temp
24.8 °C
● Nominal
Current Draw
18.5 mA
Max 50 mA
IR Object
26.8 °C
● Stable
USB Voltage Transient Sag Warning
Brownout threshold reached: 3.70V < 4.75V nominal.
TECHNICAL ARCHITECTURE

High-Performance Modular Software Architecture

A modular layer separation decouples visual presentation from test execution algorithms and physical hardware drivers.

Layer 1: Presentation

Unified Multi-Tab Diagnostic Console

Native multi-tab UI handling Live Test Dashboard, Real-Time Waveforms, Diagnostic Terminal, Predictive Diagnostics, and Vehicle EV Diagnostics with asynchronous signal orchestration.

Layer 2: Engine Orchestration
TestEngine
Asynchronous test orchestrator executing individual domain classes.
PredictiveEngine
Tolerance delta comparator & root-cause diagnosis.
ReportEngine
Compiles PDF certificates and immutable validation dossiers.
Layer 3: Hardware Abstraction (HAL)
Physical DeviceManager
Serial & IP sockets communicating with Embedded Target MCUs, CAN Bus, and Multi-Sensor Hardware Modules.
Virtual Device Simulation
Hardware-in-the-loop mock engine for offline algorithm development, unit testing, and training.
INCUBATION & STARTUP GUIDANCE

Supported by HIKE • Hochschule Nordhausen

IOT TERA is developed with startup guidance and incubator mentorship from HIKE (Hochschulinkubator Nordhausen) at Hochschule Nordhausen (University of Applied Sciences) in Germany. The team benefits from academic advisory, startup coaching, and regional hardware industry connections.

Embedded Electronics & Sensor Testing
Automotive & EV BMS Test Infrastructure
Regional Industry & SME Partnerships
Connect with the Team Weinberghof 4, 99734 Nordhausen, Germany
CONNECT WITH THE TEAM

Let's Talk About Your Hardware Validation

We are looking for pilot partners and hardware teams interested in automated embedded testing and advanced diagnostics. Connect with the engineering team at HIKE Incubator.

All technical inquiries protected under mutual confidentiality & NDA standards.